Binder chemistry

Cement without the kiln

Roughly eight percent of global CO₂ leaves a cement kiln, and more than half of that comes out of the limestone itself rather than the fuel. Steenzout makes structural binder from steel slag and fly ash, activated cold. Same forms, same pumps, same crews — different chemistry in the silo.

01 — Binders

Three mixes, published to the percent

SZ-14 Structural

Precast, C35/45 equivalent
Steel slag 58%Fly ash 24%Alkali activator 11%Limestone filler 7%

Replaces Portland cement one for one in precast moulds. Demoulds in eleven hours at 20 °C without steam curing, which is where the energy saving actually comes from.

SZ-22 Marine

Quay walls, splash zone
Steel slag 41%Fly ash 39%Alkali activator 13%Limestone filler 7%

Chloride diffusion an order of magnitude below CEM III/B in our own 900-day panels at Vlissingen. Slag-rich because seawater is the one place this chemistry is genuinely better, not merely equal.

SZ-07 Repair

Patch mortar, overhead
Steel slag 33%Fly ash 28%Alkali activator 22%Limestone filler 17%

Bonds to carbonated concrete without a primer coat. Higher activator load, which makes it expensive — use it where access costs more than material.

02 — Process

Four decisions that made it work

  1. 01

    Take the waste as it comes

    Slag chemistry drifts between heats. Instead of demanding a narrow spec from the steelworks, our activator is dosed against an inline XRF reading of the batch actually in the silo.

  2. 02

    Activate cold

    No clinker kiln, so no 1 450 °C and no process CO₂ from decarbonating limestone. The reaction runs at ambient; the energy bill is a mixer and a pump.

  3. 03

    Prove it in a panel, not a cube

    Everyone passes a 28-day cube. We cast full panels and leave them in the Westerschelde, because the failures that matter are at the surface after five winters.

  4. 04

    Ship the recipe with the product

    Customers receive the full mix design and the activator specification. If we disappear tomorrow, their precast plant keeps running on somebody else’s chemicals.

03 — Numbers

Measured against CEM I, not against a target

74%
Lower embodied CO₂ than CEM I
11h
Demould, 20 °C, no steam
900d
Longest field panel in service
3
Reference plants at scale

04 — Contact

Send us your aggregate. We'll send back cubes.

Trials
samples@steenzout.example
25 kg trial batch, mix design included, free for the first run.
Plant
Urmonderbaan 22
6167 RD Geleen
Netherlands
Certification
NEN-EN 206 conformity via KOMO attest
EPD lodged with MRPI, third-party verified.
Steenzout BV — KvK 00000000 (fictional)All figures illustrative